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CASE STUDIES:
BYA Slip Brake Test
Volo Entertainment Coach
Sleeper Refurbishment
MBA Gearbox Frame
Axiom Product Support
GNER HST Adapter Coupler
Class 66 UIC-II Scrutiny
Coal Hopper Axle Fracture
EWS Company Train
Class 58 in Netherlands
Class 66 in France
SMB Primary Suspension
FEA of New Rail Wheel
Class 60 Engine Failure
RK215 Engine Approval

 

CASE STUDIES
VOLO ENTERTAINMENT COACH - TRIAL FIT
 
Background
ESG has recently been working closely with VOLO to install the worlds first ever interactive In-Train Entertainment System (ITES) to a MKIII coach operated by First Great Western (FGW).

Project Overview

ESG were contracted to carry out the coach stripping, design of the system integration into the coach, fitment of the system within a very tight timescale and to liaise with all suppliers to bring the project to it’s conclusion. Certification of the vehicle to meet RSSB Group Standards was undertaken by Railway Approvals Limited (RAL). First the coach had to have the existing seats, tables, carpet, dado and window panels removed. Next 2km of LAN and single core cables were installed to provide data and power to each seat location and allow future expansion of the system

The heart of the ITES is housed in a purpose built rack (adjacent photo) comprising server, GPS/GSM transceivers, patch panels, network switches, UPS, and mcb’s. the housing was designed to create a fireproof enclosure to meet the latest RSSB Group Standards. To ensure reliability of the equipment, the housing is fitted with an extractor fan, which maintains an optimal temperature.

ITES Switch Panel
Network Cable Insallation

A new underframe mounted power supply was installed to provide the additional regulated power that the system requires.

Next new carpets, tables and seats and touch screen monitors were fitted. All to the latest industrial standards.

Passengers can choose from a range of at-seat entertainment and have full control of their viewing options via touch screen technology. Programmes available include drama, comedy, soaps, news, sport, games and the latest box office releases, all at the touch of a button. Click the screen below for further information.
Seat Backs
Touch Screen
Key Features
  • Design of complex electrical control circuitary
  • Aesthetic installation
  • Material selection to meet stringent fire regulations
  • Installation to avoid electronic interference
  • One-off trial fit to tight timescales
  • In-house modification providing one-stop-shop solution to client
Skills Profile
  • Electrical and electronic installation
  • Technical drawings and proceedures
  • Commissioning
  • Project control
  • Electrical and electronic regulations
  • Fire regulations
Further information contact Mark.Roberts@esg-railconsultancy.co.uk